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Load bank setup and connection in data centres

First Case positions and connects load banks in data centres; you or the manufacturer run the test. The setup around a load bank test is a trade in its own right: on behalf of UPS manufacturers and their channel, we also arrange cooling and air exhaust, and remove everything afterwards.

Role
Setup · Connection · Removal
Focus
Cooling and safe placement
Coverage
Netherlands & EMEA
The test
Stays with you or the manufacturer
FEED5× 200 kW · 1 MW1 REMOTECABLE SETS ≤75 m · UNITS <600 kgFIRST CASEFC-LBA-01LOADBANK ASSIST01 · SETUPSCALEISO

Load banks positioned: safely, and in the right spot.

A load bank is a portable dummy load: it absorbs the installation's power and turns it into heat. A unit like that is heavy, runs hot and needs air exhaust. We pick the spot, check the floor loading and place the units safely, even in a tight or active hall. In one data hall we set up five compact 200 kW units, each under the 600 kg floor limit.

01Spot and floor loading determined up front
02Compact units for tight rooms
03Safe placement in an active environment

The connection to your feed, with as little cable as possible.

We run the cable sets from the feed to the load bank and connect both ends. In that same data hall, the five units combined delivered 1 MW per feed, connected with cable sets up to 75 m and linked to a single remote control. We route the hot air out, so the hall's cooling does not have to carry the test.

01Cable sets up to 75 m
021 MW per feed, units combined
03Cooling and air exhaust arranged before the start
1 MWSTEPPED LOADREMOTEBOTH FEEDS · 1 MW PER FEEDFIRST CASEFC-LBA-02LOADBANK ASSIST02 · CONNECTIONSCALEISO
SITE · AMSTERDAM CSSUPPLY ROUTELOGISTICS & SUPPLY10× PALLET10 PALLETS · INBOUND & OUTBOUNDFIRST CASEFC-LBA-03LOADBANK ASSIST03 · TEARDOWNSCALEISO

You run the test. We handle the setup.

You or the manufacturer write the test programme and run the test. Our engineers stay with the setup, switch it over when the next feed is due and adjust whatever the programme asks for. Once the test is done, we remove the units and cabling. In the data hall, that was after five days, and the hall was handed back clean.

01Programme and assessment: you or the manufacturer
02We switch over, feed by feed
03Units and cabling removed, hall clean

The complete work package

Setup

Units safely in place. Transport into the hall, spot chosen for floor loading and access. Compact units where space is tight.

Connection

Cable sets to the feed. We run the sets and connect the load bank, with as little cable in the hall as possible. Sets up to 75 m to reach the setup.

Cooling & exhaust

A load bank turns the full power into heat. We arrange the air exhaust, so the test does not burden the hall's cooling.

Switch-over

Testing multiple feeds? We switch the setup over, one side at a time, so each feed can be loaded separately.

Assistance

During the test our engineers stay with the setup for adjustments. You or the manufacturer run the test.

Removal

After the test we remove the units and cabling and hand the hall back clean, ready for production.

Setup
Units safely in place
+–

Transport into the hall, spot chosen for floor loading and access. Compact units where space is tight.

Connection
Cable sets to the feed
+–

We run the sets and connect the load bank, with as little cable in the hall as possible. Sets up to 75 m to reach the setup.

Cooling & exhaust
The heat out of the hall
+–

A load bank turns the full power into heat. We arrange the air exhaust, so the test does not burden the hall's cooling.

Switch-over
Feed by feed
+–

Testing multiple feeds? We switch the setup over, one side at a time, so each feed can be loaded separately.

Assistance
Engineers at the setup
+–

During the test our engineers stay with the setup for adjustments. You or the manufacturer run the test.

Removal
Everything out, hall clean
+–

After the test we remove the units and cabling and hand the hall back clean, ready for production.

How we handle the setup

Four steps, from survey to clean handover.

Request a quote →
01

Survey & plan

Together with you or the manufacturer we determine the spot, the route in, the connection and the air exhaust.

02

Set up & connect

Units in place, cable sets run and connected, cooling and exhaust arranged.

03

During the test

You or the manufacturer run the programme. We switch over and adjust the setup.

04

Teardown & handover

Units and cabling removed, hall handed back clean, ready for production.

Related cases

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On request

Test day planned, setup not yet?

Call us or request a quote. We position the load bank, connect it and remove everything afterwards.

Request a quote →
+31 (0)174 221 161
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One address, from transport to handover. A response within 24 hours.

Response timeWithin 24 hours
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Frequently asked questions

Question not listed? Call us directly.

+31 (0)174 221 161

Who runs the load bank test?

You or the manufacturer write the test programme, run the test and assess the outcome. We position the load bank, connect it, arrange cooling and air exhaust, and remove everything afterwards. During the test our engineers stay with the setup, for adjustments and to switch over between feeds.

How much power fits in one setup?

That depends on the test and the room. In one data hall we set up five compact units of 200 kW, together 1 MW per feed. The units were linked and controlled from a single remote control, with cable sets of up to 75 m to the feed.

What about weight and floor loading?

A load bank is heavy, runs hot and needs air exhaust. That is why we determine the spot and check the floor loading in advance. Where space is tight we use compact units: in that data hall each of the five 200 kW units stayed under the 600 kg floor limit.

Does the test put a load on the hall's cooling?

A load bank turns its full power into heat. We arrange cooling and air exhaust before the start, so the hall's cooling does not have to carry the test. The spot and the route in are agreed in advance with you or the manufacturer.

Can several feeds be loaded in one test?

Yes. If you test several feeds, we switch the setup over, one side at a time, so each feed can be loaded separately. Our engineers stay with the setup during the test for this. The test itself is run by you or the manufacturer.

What do we hand over after the test?

After the test we remove the units and cabling and hand the hall back clean, ready for production. Nothing of the setup stays behind. In the data hall with the five 200 kW units, the test was complete after five days and the hall was handed back clean.